Operations Dashboard

Cross-functional health for Hyderabad Plant · Plant A — Solid Dose · Validation environment

Open deviations

+6 vs last week

CAPA overdue

3 critical

Yield variance

-2.4%

Target ±1.5%

Inventory shortage

2 critical materials

Predicted maint risks

Next 30 days

EHS incidents (mo)

–2 vs last month

PPE compliance

96.4%

Target ≥ 95%

AI pending review

Human-in-the-loop

Deviation trend

Opened vs closed by month

CAPA effectiveness

% of CAPAs effective on first review

Inventory expiry risk

Material at-risk lots by class (next 90 days)

Equipment failure risk

Predicted risk score by asset group

High-priority alerts

ID	Module	Title	Severity	Owner	Age
ALT-2041	Production	Yield variance exceeded on Batch BMR-22441	High	R. Kapoor	2h
ALT-2042	QA	Repeat deviation pattern: Mixing time excursion	High	S. Iyer	5h
ALT-2043	Maintenance	Predicted bearing failure — Filling Line-03	Critical	A. Khan	1d
ALT-2044	Store	API-001 below safety stock at NJ Plant	Medium	M. Rao	1d
ALT-2045	EHS	PPE non-compliance spike — Block C, Shift B	Medium	D. Shah	2d

Cross-functional pattern detected

Human review required

Yield deviations on Filling Line-03 correlate with bearing vibration anomalies and a recent excipient lot change. Suggest joint Production–Maintenance–QA review.

Confidence 84%

Action items by owner

ID	Owner	Title	Due	Status
ACT-501	R. Kapoor	Investigate yield deviation BMR-22441	2025-04-22	Open
ACT-502	S. Iyer	Approve CAPA-118 effectiveness review	2025-04-23	Under Review
ACT-503	A. Khan	Schedule PM for Filling Line-03	2025-04-21	Overdue
ACT-504	M. Rao	Reorder API-001 — vendor Synthon	2025-04-25	Open

Recently reviewed AI recommendations

ID	Module	Recommendation	Conf	Status
AI-9011	QA	Likely root cause: Operator step skip in granulation phase	87%	Approved
AI-9012	Maintenance	Schedule bearing replacement within 14 days	92%	Pending
AI-9013	Store	Reallocate Excipient-017 from Pune to NJ	74%	Rejected